Roof Insulated Sandwich Puf Panel
Roof Insulated Sandwich Puf Panel

Roof Insulated Sandwich Puf Panel

In the Gulf, a roof is a heat-management problem before it is a waterproofing problem. At midday in August the surface of an uninsulated metal roof can run 30 °C or more above ambient, and every degree that crosses into the building is paid for by the chiller. This panel is built to break that path: two profiled metal skins bonded to a non-combustible rock wool core, with the tongue-and-groove edges filled with closed-cell rigid polyurethane so the joint is sealed and thermally broken rather than left as a conductive stripe across the roof. The core itself does not soften, slump or lose thickness at Gulf roof temperatures, which is exactly why we specify mineral wool here rather than a thermoplastic foam. Combine it with a high-reflectance light finish and the roof stops being the building's largest heat gain.

Color: Full RAL range; high-SRI light shades recommended to keep the roof cool
Length: up to 11.9 m single-panel runs to reduce laps in high heat
Width: 950 / 1000 mm effective; 1150 mm for long-span Gulf frames
Thickness: 50 / 75 / 100 / 120 / 150 / 200 mm - 100 mm is the working default for cooled buildings
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Shenyang Qiangyun Color Steel & Steel Structure Co., Ltd. is one of the most reliable manufacturers and suppliers of roof insulated sandwich puf panel in China. With abundant experience, we are committed to providing high quality customized products with competitive price. Welcome to wholesale advanced roof insulated sandwich puf panel in stock here from our factory. Also, pricelist is available.

 

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Technical Specifications

Parameter

Specification

Product Name

Roof Insulated Sandwich Puf Panel

Material

Non-combustible rock wool core + closed-cell PU edge seal, between two metal faces

Surface Material

PPGI/PPGL, galvanized, Galvalume, optional Al/stainless

Core Material

Mineral rock wool to EN 13162; rigid PU confined to the edge seal zone

Panel Thickness

30 / 50 / 75 / 100 / 120 / 150 / 200 mm - 100 mm default for cooled buildings

Sheet Thickness

0.3–0.8 mm

Width

950 / 1000 mm (custom available)

Length

Cut to drawing, maximum 11.9 m for a 40HQ container

Core / Edge-Seal Density

Rock wool 100-150 kg/m³; PU edge seal 38-43 kg/m³

Thermal Conductivity

Rock wool core 0.036-0.040 W/(m·K); PU edge seal 0.022-0.024 W/(m·K)

Water Absorption

≤ 1.5%

Reaction to Fire

Euroclass A2-s1,d0 - EN 13501-1 (rock wool build-up); full PIR core B-s1,d0 - verify per thickness

Connection

Concealed-fixed corrugated / tongue-and-groove, sealed

Custom Colors

High-SRI whites and light tones recommended; full RAL available

Applications

Cooled factories, distribution centres, malls, civil-defence-approved industrial roofs

Service Lifespan

20-25 years; limited by coating choice rather than by the core

Brand

QY

Place of Origin

Liaoning, China

 

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Thickness & Core Options

 

Two variables decide the answer in this climate: whether the building is cooled, and what the roof colour is. Working from lambda = 0.040 W/(m·K) for the rock wool core, indicative a 50 mm panel works out near 0.80 W/(m²·K), 75 mm near 0.53, 100 mm near 0.40, 120 mm near 0.33 and 150 mm near 0.27 - and even those need the 5-10% joint and fastener allowance added before they mean anything. For a cooled building in the Gulf we normally land on 100 mm with a light-coloured PVDF face - beyond that the incremental energy saving is smaller than most expect, and the money is usually better spent on the reflectance of finish. Uncooled warehouses and shade structures often sit at 75 mm.

 

Thickness (mm)

Recommended for Gulf duty

50 mm

Shade structures, canopies, uncooled storage

75 mm

Uncooled warehouses and workshops with a light finish

100 mm

Default for air-conditioned factories and distribution centres

120-150 mm

Chilled storage, food plants, tight energy targets

200 mm

Frozen storage and blast freezers

Do not overlook

Solar reflectance of the finish - it often outweighs an extra thickness step

 

Surface Material & Coating Options

 

Option

Guidance for Gulf duty

PPGI / PPGL pre-painted steel

Inland sites away from salt exposure

Hot-dip galvanized steel

Acceptable inland; avoid within coastal salt-spray range

Galvalume (aluminium-zinc)

Specified as standard for Jeddah, Dammam, Dubai and coastal projects

Aluminium / stainless steel

For food-grade and chemically aggressive environments on request

Coating

PVDF for UV and chalk resistance; high-build SMP as the value alternative; avoid PE externally

 

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Color Customization

 

White, light grey, sky blue and brick red are stocked and full RAL matching is available, but in this region colour is a performance choice. A light-coloured face with high solar reflectance can sit tens of degrees cooler than a dark one under the same sun, and that difference shows up directly in the chiller load. Where a corporate colour is mandatory we will quote the solar reflectance figure for each option so the trade-off is visible before you decide, rather than discovering it on the first summer power bill.

 

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Application Scenarios

 

Typical Gulf specifications: air-conditioned factories and assembly plants where the roof dominates the cooling load, large logistics and distribution centres running continuous refrigeration, malls and public buildings with very large uninterrupted roof areas, coastal installations from Jeddah to Dubai where salt spray dictates the substrate, and industrial sheds where a mineral wool core is required to satisfy civil defence fire review.

 

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Target Markets & Climate Fit

 

This panel is sold globally, but the reason it is specified in the Gulf is specific: heat, UV and, on the coast, salt. The table below sets out how we configure it for the markets we ship most into, so you can see what changes and what does not.

Market

How we configure the panel

Saudi Arabia (Riyadh, Dammam)

100 mm with white PVDF on Galvalume; civil-defence fire file prepared in advance

UAE (Dubai, Abu Dhabi)

PVDF mandatory for most consulted projects; reflectance data submitted with the finish sample

Qatar, Kuwait, Bahrain

Coastal substrate upgrade as standard; sealants rated for high service temperature

Oman, Jordan, Iraq

Inland sites can drop to Galvanized with SMP where budget is binding

Other regions we ship into

Same panel, different substrate and thickness - the core specification does not change

Note

Classifications are thickness-dependent; we issue the report for the build-up you order

 

Project Reference

 

Dammam, Saudi Arabia - 7,800 m² distribution centre for a regional food distributor, completed 2023. The building runs chilled and ambient zones under one roof, so the design challenge was heat gain through the largest surface rather than water ingress. We supplied 100 mm panels with a white PVDF finish, which the client's engineer specified over SMP specifically for gloss retention after watching a neighbouring roof chalk within three years. Sealed PU laps were used to remove thermal bridging along the joints. Post-handover the operator reported lower peak chiller demand than the comparable building they operate on the same site with a darker roof. Energy figures vary with operation and we cannot certify them; what we can supply are the shipment records, coating certificates and reflectance data for the finish used.

 

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Customization & OEM Service

 

Thickness 30-200 mm, widths of 950 / 1000 / 1150 mm and lengths up to 11.9 m, with faces, substrate, core grade and colour configurable. For Gulf orders we steer clients toward PVDF or high-build SMP on Galvalume rather than steel on zinc, because the failure mechanism here is UV chalking and salt attack at the cut edge, not panel strength. Matching trims, sealants rated for 80 °C service, flashings and fasteners ship together. We also provide the reflectance data for whichever finish you choose.

 

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Certifications & Compliance

 

Documentation for this region tends to be reviewed by a consultant before it reaches site, so we prepare it accordingly: EN 13501-1 reaction-to-fire classification for the build-up ordered, EN 13162 conformity for the mineral wool core, EN 14509 for the assembly and EN 12667 thermal conductivity data, plus solar reflectance measured to ASTM C1549 and SRI calculated to ASTM E1980 for light-coloured finishes. Steel is supplied to EN 10346. The plant is certified to ISO 9001, ISO 14001, ISO 45001 and ISO 50001. Where a project requires SASO, local civil defence approval or GOST, we will tell you which items our test evidence covers and which still need local attestation.

 

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Manufacturing Strength & Quality Control

 

  • Track record: exporting since 2010 into the GCC, wider Middle East, Africa and Asia, including projects reviewed by international consultants and civil defence authorities.
  • Capacity: a 15,000 m² plant operating 26 lines at roughly 20,000 m² per day, so container programmes are scheduled rather than squeezed in.
  • Heat-ageing control: core density and thickness are verified per batch, and the bond line is tested after accelerated ageing - because a roof that survives Jeddah summers is a bond-strength problem before it is anything else.
  • Inspection: coating mass and thickness verified against the coil certificate; bond strength, panel flatness and dimensional tolerance sampled every shift; third-party inspection arranged on request.
  • Despatch control: each pallet is numbered against your drawings and photographed at loading, so a short shipment is caught before it sails rather than after.
  • Engineering support: U-value calculations, reflectance data and fixing layouts returned with the quotation - normally within one working day.

 

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Lead Time, MOQ & Trade Terms

 

Item

Detail

Lead Time

Samples 2 working days. Production 5-7 days below 5,000 m², 7-15 days between 10,000 and 50,000 m², and 10-18 days from drawing sign-off for custom profile or coating.

Minimum Order

1 m² for samples; 20GP minimum for export freight economics, 40HQ typical for programme volumes

Trade Terms

FOB / CIF / CFR / DDP / EXW under Incoterms 2020

Payment

T/T or L/C at sight; terms confirmed on the proforma invoice

Packing

Palletised by roof zone, protective film, corner guards, fumigated timber, heat-reflective top sheet

 

Warranty and After-Sales Service

 

Panels are warranted against delamination and against manufacturing defects in the core or bond, and the coating carries a separate film-integrity warranty with a term set by the coating system and the exposure class - PVDF against chalk and fade runs materially longer than PE, and we state the exact period on the quotation. Not covered: mechanical damage, ponded water, unwashed salt deposits and unsealed field-cut edges. Given how dependent roof life is on installation in this heat, remote guidance is included as standard, along with a 24-hour response commitment on technical queries.

 

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Company Profile

 

Send roof area, bay spacing, whether the building is cooled, and the destination port, and we will come back with a thickness recommendation, an indicative U-value, reflectance data for your preferred finish and a loaded quotation - normally within one working day. Established 2010, our 15,000 m² plant in Liaoning runs 26 lines at about 20,000 m² per day and exports from Dalian, Tianjin and Yingkou. Samples, third-party reports and the full certification set accompany any serious enquiry.

 

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FAQ

 

Q1: Will the roof hold up under continuous 45 °C and strong UV?

A: The mineral wool core is inorganic and unaffected by heat, so nothing in the insulation degrades. The component that decides roof life is the coating, which is why we push PVDF in the Gulf and why we quote a fixed film-integrity term rather than a vague promise of durability.

Q2: Does the colour of the roof really change the cooling bill?

A: Yes, and by more than most people expect. A light high-reflectance finish can stay tens of degrees cooler than a dark one under the same sun, which reduces the temperature difference your insulation has to bridge. We supply reflectance figures so you can judge rather than take our word.

Q3: What substrate should we use near the coast?

A: Aluminium-zinc coated steel (Galvalume) rather than plain galvanized, with PVDF on top. Between salt spray and humidity, standard zinc is the failure mechanism we see most on Gulf coastal roofs, and the upgrade costs far less than re-sheeting.

Q4: How do you handle thermal bridging at the joints?

A: That is precisely why the edge seal exists. An unfilled lap is a conductive stripe down every panel joint and a condensation line waiting to form. Filling it with closed-cell PU removes both, and it seals the joint against driven rain at the same time.

Q5: What fire class will civil defence accept?

A: We supply the EN 13501-1 classification report for the exact thickness you order - Euroclass A2-s1,d0 for the rock wool build-up. Classification is thickness-dependent, so order-specific paperwork matters; we will also flag early if your authority requires its own local listing.

 

Related Sandwich Panel Products

 

Be careful comparing cores purely on lambda. PIR's 0.022 W/(m·K) is genuinely better insulation per millimetre, and for a cold store it wins outright - but it is Euroclass B-s1,d0, and several Gulf authorities will not accept it on large roofs. EPS is cheaper still and loses the fire argument entirely. The rock wool core here sits at 0.036-0.040 but carries A2-s1,d0, which is why it is the specification that actually gets approved. We make all four and will quote them side by side, including the fire evidence.

 

1 steel structure

Steel Structure

 

2 Steel Structure

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3 EPS Composite Panels

Eps Composite Panels

 

4 PPGI-PPGL Sheet

PPGI/PPGL Sheet

 

5 Rock wool Sandwich Panels

Rockwool Sandwich Panels

6 C Z Purlin

C and Z purlin

 

7 Clean Room Sandwich Panel

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8 PIR Sandwich Panel

PIR Sandwich Panel

 

9 PPGI PPGL Coil

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10 Glasswool Sandwich Panel

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