Wall Polyurethane Composite Panels
Wall Polyurethane Composite Panels

Wall Polyurethane Composite Panels

A wall board developed for rooms that must hold a set temperature every hour of the year. Two corrosion-protected metal faces - pre-painted galvanised or galvalume coil, hot-dip zinc-coated sheet or aluminium - are bonded under pressure to a rigid closed-cell PUR core. The cells stay closed, so the insulating value measured on day one is still there in year fifteen. Tongue-and-groove edges interlock and are sealed as the room is erected. That keeps warm moist air out of the joint and out of the insulation, which is what actually holds running costs down.

Colour: any RAL reference, with printed finishes developed on request.
Lengths: 1.0-11.8 m, cut to the room height
Cover width: 960 mm or 1,000 mm; other widths to order
Depths: 50 / 75 / 100 / 120 / 150 / 200 mm
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Shenyang Qiangyun Color Steel & Steel Structure Co., Ltd. is one of the most reliable manufacturers and suppliers of wall polyurethane composite panels in China. With abundant experience, we are committed to providing high quality customized products with competitive price. Welcome to wholesale advanced wall polyurethane composite panels in stock here from our factory. Also, pricelist is available.

 

Built for Temperature-Controlled Buildings

 

Conditioned space is expensive to run, and the envelope is where the money goes. Heat that enters through the walls has to be taken out again by the refrigeration plant, so every watt saved at the wall is a watt the compressor never sees. PUR offers the lowest conductivity of the common rigid insulants, which means the duty cycle is met with a thinner wall than EPS or mineral wool would need and more of the floor plan stays usable. The closed cells absorb almost no water, so performance does not drift as the insulation ages, and the metal faces can be washed down as often as hygiene procedures demand.

 

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Specification

Technical Data

Designation

Wall Polyurethane Composite Panels

Facing sheet

Pre-painted galvanised (PPGI) or galvalume (PPGL) coil, hot-dip zinc-coated sheet, plain or painted aluminium

Core

Rigid closed-cell PUR foam, density controlled, blown with a low-GWP agent

Stocked depths

50, 75, 100, 120, 150 and 200 mm

Facing gauge

0.3 mm to 0.8 mm, selected for the duty

Working width

960 mm or 1,000 mm

Delivered length

Cut to the room height, up to 11.8 m

Nominal density

38-43 kg/m3, with a 45-50 kg/m3 grade for heavily loaded walls

Declared conductivity

0.022-0.024 W/(m.K)

Water uptake

Not more than 1.5% by volume

Fire classification

B1 to EN 13501-1 and Class 2 to ASTM E84; the foam does not sustain flaming

Edge joint

Interlocking tongue and groove, sealed against vapour drive

Allowable pressure

2.5 kN/m2 minimum

Wind resistance

Verified to 1,200 Pa and above

Water tightness

IPX4

Useful range

Minus 40 to plus 80 degrees Celsius

Expected service

More than twenty years in normal ambient conditions

Shades

Signal white, light grey, sky blue, brick red; any RAL reference to order

 

Choosing Depth by Operating Temperature

 

Start from the temperature the room has to hold, then check the pull-down rate and the plant capacity:

Room duty

Depth we advise

Reason

Ambient picking halls and packing areas

50-75 mm

Keeps chilled air where it belongs at the lowest capital cost

Chill stores held at +2 to +8 degrees

100 mm

Holds the band through door openings and defrost cycles

Freezer stores at minus 18 to minus 25 degrees

150 mm

Less heat gain, so compressors cycle less often

Blast freezers and spiral tunnels

200 mm

Survives rapid pull-down without condensation in the build-up

Humid or coastal sites

100 mm and thicker

PPGL facings resist salt-laden air and keep the vapour seal intact

 

Advantage Comparison

 

Measured against EPS board, mineral wool board and built-up insulated partitions, the differences that matter to a cold-room operator are these:

 

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Six points that decide the specification

 

  • Lower conductivity than EPS - the duty cycle is met with a slimmer wall, so more pallet positions fit inside.
  • Closed cells that reject water - no slow drift in performance and no sogging after wash-down.
  • PPGL skins that shrug off salt-laden air and cleaning chemicals.
  • Low-GWP blowing agent and REACH-conforming chemistry, so nothing taints stored product.
  • Sealed interlocking joints - vapour cannot migrate into the core, which is what kills most cold-room walls.

 

Applications

 

Type of facility

Use

Food processing

Chill corridors, cutting and packing halls held near +10 degrees

Cold chain

Chill and freezer stores, dock enclosures, blast tunnels

Pharmaceutical

GMP stores and stability rooms with logged temperature

Retail

Back-of-house cold rooms for supermarkets and dark stores

Roof interface

Pairs with insulated roof decks to close the thermal box

 

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Customization

 

Depth, length, facing gauge and shade are made to the room schedule, and we pre-cut openings for doors, pipe sleeves and evaporator penetrations so site sealing stays simple. Long walls are detailed to minimise joints, and cam-lock or concealed fixing is available depending on whether the room may later be extended.

 

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Company & Factory Profile

 

Manufacturing began in 2010 at a 15,000 m2 site running continuous laminating lines with daily capacity close to 20,000 m2. Cold-room contractors make up a large share of our export base, so panel schedules, joint details and fixing layouts are produced in-house, and a trial order receives the same attention as a container load.

 

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Certifications & Quality Assurance

 

Quality is controlled under ISO 9001, with environmental, occupational health and energy management certified to ISO 14001, ISO 45001 and ISO 50001. Facing coil is purchased to EN standards, fire performance is documented to EN 13501-1 and ASTM E84, and independent inspection by SGS or Intertek can be arranged before loading.

 

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Budgeting, Order Size and Lead Time

 

Depth band

Indicative FOB, USD per m2

Typical duty

50-75 mm

3.20-3.80

Chill corridors and packing halls

100-120 mm

3.80-4.50

Chill stores and general cold rooms

150-200 mm

4.50-5.50

Freezer stores and blast tunnels

 

  • Order minimum 100 m2; trial quantities accepted
  • Payment: 30% by telegraphic transfer with the order, balance before loading; sight letters of credit accepted
  • Lead time: 15-25 working days, or 3-7 days for sample panels
  • Guarantee: ten years on material and thermal performance
  • Samples: free of charge, freight to the buyer's account

 

Project Cases

 

A seafood processor in Jeddah, Saudi Arabia, completed a 4,500 m2 chill and freezer complex in 2022 using 150 mm wall board with PPGL facings on the seaward elevation. Ambient temperature regularly passes 40 degrees and the site sits in salt-laden air, so corrosion resistance and vapour tightness drove the specification. Panels were cut to the full 9 m wall height to remove horizontal joints, and the refrigeration contractor recorded a shorter duty cycle than in the EPS-built hall alongside.

 

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What Sets Our Cold-Room Panels Apart

 

  • Fifteen years of cold-room work - panels delivered into chill and freezer projects across more than twenty countries.
  • Continuous laminating lines - foaming, curing and cutting in one pass, so density and bond strength do not drift between batches.
  • Trial quantities from 100 m2 - enough to build a real cold room and prove the numbers, not just a sample card.
  • Priced 30-50% below European and Australian brands - same declared conductivity, same test standards.
  • Stocked depths shipped in 3-10 days - useful when a plant failure forces an unplanned rebuild.
  • Drawings issued with the quotation - panel schedules, joint details and fixing layouts prepared before manufacture.
  • Inspection welcome - SGS, Intertek or your own inspector before the container is sealed.
  • Vapour-seal detailing - we check the dew point through the build-up before the order is released.
  • Ten-year guarantee on material and thermal performance, backed by 2,500 completed projects.

 

Engineering Support We Provide

 

  • Thermal load checks - wall U-value and estimated heat gain run against your set point and ambient.
  • Condensation risk assessment - vapour pressure gradients checked so the build-up stays dry at the cold face.
  • Panel scheduling - every board numbered and drawn, including penetrations and trim.
  • Retrofit of ageing cold stores - over-cladding existing rooms without stripping them out.
  • Refrigeration interface - details agreed with your contractor for evaporator and pipe entries.

 

Service Commitments

 

  • Before order: load calculations, a drawn quotation and sample panels dispatched.
  • During manufacture: weekly photographs, density records and inspection before the container is sealed.
  • After delivery: joint-sealing instructions, fixing drawings and a named engineer reachable within one working day.
  • uarantee: ten years against material or thermal defect, with technical advice thereafter at no charge.

 

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Export Packing and Freight

 

Boards are stacked face to face on foam separator pads, edge-protected, strapped to fumigated timber pallets and shrink-wrapped under a waterproof hood. Containers are loaded from drawings that balance weight across the axle, and dunnage is fitted to stop movement in transit. FOB, CIF and DDP terms are all available, and bills of lading, invoices, packing lists, certificates of origin and coating declarations are issued by our own export team.
 

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